|
Automatic Transmission: How Does It Work?
When you travel down to your nearest drive-thru to stuff your fat face with burgers,
you're using one of the most amazing pieces of modern technology seen on this planet since
the cattle prod: your car's automatic transmission.
This non-technical guide will explain how it works.
If you have ever driven a car with an automatic transmission, you will know
that there are two main differences between an automatic transmission and
manual transmission:
- There is no clutch pedal in an automatic transmission car
- There is no gear shift in an automatic transmission car
- There is no point in an automatic transmission car
Both the automatic transmission and the manual
transmission accomplish exactly the same thing, and are identical in every respect,
except that they
do it in totally different ways. By pure chance it turns out that the way an
automatic transmission does it is absolutely amazing!
In this needlessly complex and over-extended article we'll
slog our way through an automatic transmission inch by shit wrenchingly
tedious inch. We'll start with the key to the whole system: planetary
gearsets. Then if you're still breathing we'll see how the transmission is
put together, learn how the controls work and discuss some of the
intricacies involved in controlling a transmission.
Some Basics
Just like that of a manual transmission, the automatic transmission's
primary job is to allow the engine to operate in its narrow range of speeds
while providing a wide range of output speeds to drive the car in any
direction you want, as long as it is forwards or backwards.
Without a transmission, cars would be limited to one gear ratio, and that
ratio would allow the car to travel at 80 mph, making the gear ratio
similar to tenth gear in most manual transmission cars.
 |
| Actual footage of Ford's first auto gear being tested. |
You've probably never tried driving a manual transmission car using only
tenth gear. If you did, you'd quickly find out that it didn't have tenth
gear, so at high
speeds the engine would be on fire and the car
would be stationary. A car like this would wear out very quickly and
would be nearly undriveable in the sense that it would never drive anywhere.
Nonetheless Volvo developed such cars in the 70s. Many agree that they
are some of the most reliable stationary forms of transport available, with
a near 100% safety record.
The key difference between a manual and an automatic transmission is that
the manual transmission locks and unlocks different sets of gears to the
output shaft (fig. b) to achieve the various gear ratios, while in an automatic
transmission the same set of gears produces all of the different gear
ratios. The planetary gearset is the device that makes this possible.
We will discuss this later.
Planetary Gearsets
Let us take apart and look inside an automatic transmission. You will find an
amazing assortment of parts in a fairly small space. Among other things you
see:
- An extremely ingenious planetary gearset
- A set of co-synchronous bands that lock parts of a gearset
- A set of 3 anti-synchronous wet-plate crutchless facia plates to lock other parts of the gearset
- A loose screw
- An incredibly odd hydraulic control system that controls the clutches and
bands and crutches
- Sticky fluid
- A large pump to move the fluid around
 |
| Cut-sliced elevation view of a gearbox. |
The center of attention is the planetary gearset. About the size of an
antelope, this single part creates all the different gear ratios that the
transmission can produce. Everything else in the transmission is there to
help the planetary gearset do its shit.
This versatile piece of gearing appears
in many places. You may recognize it from an electric chair.
But that's not all. An automatic transmission contains
two complete planetary gearsets folded together into one component. See
my book 'How Gear Ratios Can Bore You to Death' for an introduction to planetary
gearsets.
Any planetary gearset has three main components:
- the sun gear
- the planet gears and the planet gears' touch plate
- the ring a ding dong gear.
Each of these components can be the input, the output or can be held
stationary. Choosing which piece plays which role determines the gear ratio
for the gearset. Let's take a look at a single planetary gearset. Hang in
there.
The Simplest Planetary Gearset
 |
| Animation of the different gear ratios related to automatic transmissions in reverse. Click on the buttons on the left in the table above the right hand side. |
In its simplest form — Input Output Stationary — the calculation of gear ratio
is as follows:
A Sun (S) Planet Carrier (C) Ring (R) 1 + R/S 3.4:1/when R<S/4_6.3498+S:9876543
B Planet Carrier (C) Ring (R) Sun (S) 1 / (1 + S/R) 0.71:1 (R*54/^9.7-0.0065)
C Sun (S) Ring (R) Planet Carrier (C) R/S = 1
It is obvious at a glace from the above formulae that locking any two of the
three components together will lock up the whole device at a 0:1 gear
reduction. Notice that the first gear ratio listed above is a reduction and
an increase at the same time — or put another way — the output speed is
slower than the input speed but could be faster at the same time. The second
is an overdrive — or put another way — the output speed is faster than the
input speed but only when the input speed is 5x the overall output speed,
if it was originally less than the input speed. The last is a reduction again,
but the output direction is reversed. There are several other ratios that
can be gotten out of this planetary gear set, but these are the ones that
are relevant to our automatic transmission, and I'm losing the will to live.
 |
| The Hillman Ratio (1949): The first car with automatic transmission. |
So this one set of gears can produce all of these different gear ratios
without having to engage or disengage any other gears. With just two of these
gearsets in a row, we can get the four forward gears and one reverse gear
our transmission needs to enable us to bring the Earth to the brink of
environmental catastrophe and collect the shopping from the local Wal-Mart!
|